Understanding innovation · Part II · From laboratory to market
06 · Measuring maturity: TRL, CRL and the valley of death
13 min read
In brief
- The TRL scale (Technology Readiness Level) measures on nine levels how close a technology is to real operation. Born at NASA, it is today the shared language of funding agencies, European programmes and deep tech investors.
- The value of the scale lies in the discipline of the question "demonstrated in which environment?": each level corresponds to evidence of functioning in progressively more realistic conditions, not to an opinion about progress.
- The TRL measures only technical maturity. The complementary scales (CRL for commercial maturity, MRL for manufacturing, IRL for investment) exist because a project can be mature on one axis and green on the others, and failures are typically born on the unmeasured axes. The nine rungs of the CRL, with the evidence each one demands, are in the CRL ladder.
- Between TRL 4 and TRL 7 the financing valley of death opens up: costs grow by orders of magnitude while the project is too advanced for traditional public research and too immature for most private capital. The instruments that cover this stretch decide which technologies reach the market.
Section 1
Origin and structure of the scale
The TRL scale was born at NASA in the 1970s (its conception is attributed to Stan Sadin) and was formalised in the nine-level version by John Mankins in the 1995 white paper. The problem it solves is one of communication and of decision: in programmes that integrate hundreds of technologies from different suppliers, a common language is needed to say how ready each one is, and a criterion to decide which technological risks a programme can afford to take on board. From NASA the scale spread to the United States Department of Defense, to the European Space Agency and, from the Horizon 2020 programme onwards, to the European Commission, which uses it to define the scope of its funding calls; today it is also standard in the due diligence of deep tech investors.
The nine levels, in the current formulation adopted by the European programmes:
| TRL | Description |
|---|---|
| 1 | Basic principles observed |
| 2 | Technology concept formulated |
| 3 | Experimental proof of concept |
| 4 | Technology validated in the laboratory |
| 5 | Technology validated in a relevant environment |
| 6 | Technology demonstrated in a relevant environment |
| 7 | System prototype demonstration in an operational environment |
| 8 | System complete and qualified |
| 9 | Actual system proven in an operational environment |
The logic of the progression lies in two variables that grow together: the completeness of the object tested (from the isolated physical principle, to the component, to the integrated system, to the real system) and the realism of the test environment (from paper, to the laboratory, to the relevant environment that simulates operating conditions, to the true operational environment). The question that assigns the level is always the same: what has been demonstrated, in which environment, with what documented evidence. It is a question about the verifiable past, not about intentions, and this is what makes the scale an instrument of discipline: a TRL is not declared, it is demonstrated.
Three thresholds deserve particular attention. TRL 3 (proof of concept): the central mechanism has worked with real instruments, reproducibly; before this threshold the idea is verified only on paper. TRL 5-6 (relevant environment): the jump from the laboratory, where conditions are controlled, to an environment that reproduces real stresses (temperature, vibration, interference, users); statistically it is the jump where most technologies die, because the laboratory by construction hides problems of integration and robustness. TRL 7-8: the qualification of the complete system, where certifications, regulations and reliability come in, that is, high costs with low scientific content, which research teams tend to underestimate.
Section 2
Correct use and documented limits
The scale works if it is used for what it measures, and the critical literature (starting from the internal evaluations of the very agencies that use it) has documented precisely where it stops working.
The TRL is local to an application and an environment. A technology that is mature in one use is not mature in another: a sensor at TRL 9 in automotive goes back to TRL 5-6 if it is destined for a medical device, because the operational environment, the requirements and the certifications change. The level must always be declared with respect to the specific application, and it may legitimately fall when the application changes.
The scale is ordinal, not cardinal. The steps are not equidistant: in terms of cost and time, the passage from TRL 6 to 8 is typically worth many times the passage from 2 to 4. Using the TRL to estimate progress linearly ("we are at 6 out of 9, therefore two thirds of the way") is the most common arithmetical error.
The TRL does not measure the residual difficulty, the integration, or the other axes. Two technologies at the same level may have very different climbs ahead of them; a system made of mature components can be immature as a system (the lowest TRL in the chain dominates, and integration is itself a technology to be matured); and above all the scale is silent about everything that is not technical: market, production, economics. From this third gap the complementary scales arise.
Section 3
The other thermometers: CRL, MRL, IRL
CRL (Commercial Readiness Level). Formalised among others by the Australian renewables agency ARENA (2014) on observing that energy technologies reached TRL 9 and stayed there, the scale measures commercial maturity: from the market hypothesis, to first sales supported by special conditions, up to competitiveness without support and to a bankable asset class. Its reason for existing is the observation that risk does not end with the technical side: it changes nature, and from there onwards it is measured on an axis of its own (customers, channels, unit economics, financeability).
The progression of the CRL can also be read in the product itself, which passes through three distinct and strictly ordered versions of the same artefact. The minimum viable product (MVP, chapter 07) validates the idea and does not need to be sellable: it can be free, incomplete, sustained by manual processes behind the product façade; it answers "does it work, and do they want it?". The minimum sellable version is the first that can charge: neither perfect nor complete, but with the minimum technical and legal requirements to handle a transaction (payments, invoicing, user accounts); it answers "are they willing to pay for it now?". The minimum marketable product (MMP, formalised by Denne and Cleland-Huang in 2003) competes in the broad market: polished user experience, no blocking defects, ready for marketing at scale; it answers "are we ready to sell it to everyone?". In the path, the three versions correspond to F7, to the threshold of F8 and to F9-F10. MVP and MMP rest on consolidated literature; the minimum sellable version is a practitioner's term without a canonical source, useful precisely because it names the step that separates validating from charging.
MRL (Manufacturing Readiness Level). Developed in the United States defence sphere, it measures the capacity to produce: processes, yields, supply chain, industrial costs, scalability of volumes. The penicillin case in chapter 01 is the historical demonstration that manufacturing maturity is an autonomous axis: the science was done in 1941, production was the problem. For hardware projects, the distance between a demonstrated prototype and repeatable production at sustainable costs is systematically underestimated.
IRL (Investment Readiness Level). Proposed by Steve Blank, it translates the logic of readiness levels into the business validation path: from the formulation of hypotheses about the model (problem, customer, channel, revenue), to their progressive verification with evidence gathered in the field, up to the metrics that demonstrate a repeatable and scalable model. It is the bridge between this chapter and the next: the IRL applies to market risk the same discipline that the TRL applies to technical risk, that is, progress declared only against evidence.
The methodological point common to the four thermometers: maturity is multidimensional, failures typically arise on the axis that is not measured, and a project should therefore be read as a vector (TRL, CRL or IRL, MRL) and not as a single number. A high TRL with a stationary CRL is a technology in search of a market; a CRL that runs ahead of an immature TRL is a commercial promise without a product; both configurations are diagnoses, and the vector makes them visible.
Section 4
The valley of death
Between TRL 4 and TRL 7 opens the stretch that the literature on innovation financing calls the valley of death, and its existence follows from a structural gap between costs and available capital.
On the cost side: progression along the scale is exponential, not linear. Research up to TRL 3-4 is done with small teams and laboratory instruments; validation in a relevant environment and system prototypes (TRL 5-7) require complete engineering, pilot plants, test campaigns, certifications: for many physical technologies, an order of magnitude more, or two.
On the capital side: precisely where costs accelerate, the supply of financing thins out. Traditional public research (universities, public bodies, research grants) finances the low levels well, where publishable knowledge is produced, and considers the intermediate levels "industrial development" outside its mandate. Private capital reasons in a mirror image: at TRL 4-5 the residual technical risk is still high, the payback times long, and the commercial evidence (which as we have seen lives on another axis) almost absent; most investors prefer to enter when the prototype has already demonstrated the system, that is, after the valley. The result is a stretch of the path in which the need is at its maximum and the supply at its minimum, and in which scientifically sound technologies die from a pure discontinuity of financing: not a failure of the technology, but a failure of the capital market, and it is the standard economic justification for the public and para-public instruments (grants for experimental development, tax incentives for R&D, pre-commercial procurement) that chapter 09 will treat in detail: they exist to cover the stretch that neither public research nor private capital covers spontaneously.
For anyone designing a development path, the valley is not a surprise but a planning datum: the financial plan of a deep tech project is judged above all by how it crosses TRL 4-7, with which sources, in how much time, and with what evidence produced at each step to unlock the next source.
Section 5
A worked example: the same technology, three thermometers
Consider, by way of illustration, a sensor for precision agriculture based on a new measurement principle. TRL 1-2: the physical principle is observed and the concept formulated; paper and calculations. TRL 3: the laboratory bench measures the target quantity reproducibly. TRL 4: the bench prototype integrates measurement, electronics and processing, in the laboratory. TRL 5-6: the device, engineered into a form close to the final one, operates in a greenhouse and then in the field for a season, with dust, humidity, temperature swings and real data transmission; it is the jump where the problems that the laboratory does not show emerge. TRL 7-8: the qualified pre-series (radio and environmental certifications, reliability across batches) operates at pilot farms. TRL 9: the product operates in real commercial conditions.
The complete vector, however, tells another story in parallel. At TRL 6 the CRL may still be at the level of hypotheses (who pays: the farm, the consortium, the insurer? for what measurable value: water saved, yield, certification?) and the MRL may reveal that the sensor calibration process, done by hand on the prototype, does not scale to volumes. The correct reading of the project is not "TRL 6 out of 9" but the whole vector, with the most backward axis dictating the next validation priority: which is exactly the way chapter 07 will frame risk management.
In the Volcano method
The TRL scale is the declared backbone of the R&D macro-phase of the path: the phases from F3 (ideation, TRL 1-2) to F7 (MVP, TRL 7-8) run above the technical thermometer, and the TRL pyramid is the instrument with which the method communicates the maturity of each project in the portfolio, each one published with its real level and its status. The double thermometer of section 3 is taken up structurally: to the commercialisation macro-phase (F8-F13) the method assigns the CRL, recognising that from the MVP onwards risk changes axis and is measured in its own right. The valley of death of section 4 is the stretch that the financing model deliberately covers: the typical Tax Lease window runs from F3 to F7, that is, from TRL 2 to TRL 7, declared as "the stretch that no other source covers", with non-repayable public funds normally taking over from TRL 5-6 onwards; the architecture of sources by level, represented in the model's calendar of capital, is the designed answer to the gap described in this chapter. Finally, the principle that "a TRL is not declared, it is demonstrated" has an institutional form in the method: independent validation through ENAC-accredited certification and the Informe Motivado Vinculante (the binding reasoned report issued by the Spanish administration on R&D and technological innovation activities), which is the third of the six risk-reduction levers and turns technical self-assessment into evidence verified by third parties.
Readings
Further reading
- J.C. Mankins, "Technology Readiness Levels: A White Paper" (NASA, 1995): two pages, the original source of the definitions.
- European Commission, TRL definitions in the Horizon programme documents (General Annexes): the official formulation used in the European calls, a practical reference for anyone writing proposals.
- ARENA, Commercial Readiness Index for Renewable Energy Sectors (2014): the formalisation of the CRL and the logic of the double technical-commercial axis.
- S. Blank, "It's Time to Play Moneyball: The Investment Readiness Level" (2013, on the author's blog): the proposal of the IRL and its connection with customer development.
Frequently asked questions
Frequently asked questions
Does TRL 9 mean that the product is ready for the market?
No: it means that the technology has operated in a real environment. The market lives on the commercial axis (CRL): paying customers, channels, unit economics, competitiveness without support. The history of technologies that reached TRL 9 and never took off commercially is a long one, and it is the reason why the CRL exists. The correct reading is always the vector, never the technical number alone.
Who certifies the TRL of a project?
In itself nobody: the scale is a language, not a register, and the declared level is worth as much as the evidence that supports it. In practice verification happens by indirect routes: funding agencies assess the evidence in proposals, investors examine it in due diligence, and in some jurisdictions there are independent certifications of R&D activities (in Spain, certification by ENAC-accredited bodies and the Informe Motivado Vinculante) that give the assessment a third-party, enforceable form. The question to ask in front of a declared TRL is always: demonstrated where, when, documented how.
If risk falls at every level, why is capital scarce right in the middle of the scale?
Because costs rise faster than risk falls, and the profiles of the financiers do not cover the stretch: public research stops where publishable knowledge ends, private capital prefers to enter when the system has been demonstrated. Maximum need meets minimum supply between TRL 4 and 7: it is a discontinuity of the capital market, not of the technology, and it is the stretch that public and tax instruments exist to cover.
Can the TRL of a technology fall?
Yes, in two legitimate cases: when the application or the destination environment changes (maturity is local: the automotive sensor taken into the medical field moves back) and when the evidence ages (a prototype demonstrated years ago, on components no longer available, no longer supports the level). A TRL is a photograph with a date and a context; reusing the photograph out of context means declaring a maturity that is not there.
John F. Kennedy, 1962